Foundries iri kuwedzera kutora data-drive process auto automation kuti uwane zvinangwa zvenguva refu zvemhando yepamusoro, diki tsvina, yakakwira nguva uye mitengo miviri. Kunyatsobatanidzwa kuwiriranwa kwedhijitari kwekudurura uye kuumba maitiro (kusanzwisisika casting) kunonyanya kukosha kune fant NaAx automated kuumbwa uye kukanda masisitimu ekubatanidza kusanzwisisika pamwe chete, iyo nzira yekukanda inokurumidza uye zvikamu zvepamusoro zvinogadzirwa zvakanyatsoenderana. Maitiro ekudururwa ekudururwa anosanganisira kuongorora tembiricha yekudurura, pamwe nekudyara zvinhu uye kutarisa imwe neimwe mold. Izvi zvinovandudza kunaka kwekukanda kwega kwega uye kunoderedza iyo scrap Uku kutongerwa kwakazara kunodzorawo kudiwa kwevanoshanda nemakore echiitiko chakakosha. Mashandiro anozove akachengeteka nekuti vashoma vashandi vanoita zvakawanda. Ichi chiono hachisi chiratidzo chenguva yemberi; Izvi zviri kuitika izvozvi. Zvishandiso zvakadai seanowanikwa auto uye robotic, kuunganidzwa kwedata kwakashanduka kwemakumi emakore, asi kufambira mberi kwacho munguva pfupi yekukwira-kwekisheni Solutions uye vabati venhau kuti vagadzire simba rekubira, vakangwara zvekutsigira zviitiko zvekutsigira Kuongorora uye kuongorora maitiro edatha inounganidzwa neiyi otomatiki, yakabatanidzwa masisitimu anovhura zvakare suo kune yakatwasuka yekutenderera kwedata yekuvandudzwa kwedatha. Foundries dzinogona kuunganidza uye kuongorora ma paramita nekuongorora nhoroondo yedhata kuti uwane kuwirirana pakati pavo uye maitiro emhedzisiro. Maitiro ekuzvara anopa nharaunda inopiwa pachena kuti chero kuvandudzwa kunozivikanwa nekuongororwa kunogona kunyatsoongororwa uye nekukurumidza kuongororwa, kusimbiswa uye, pazvinogoneka, zvaishandiswa.
Zvishamiso zvinoumbwa zvinetso nekuda kwekunetseka kwakasiyana-siyana-nguva kugadzirwa, vatengi vachishandisa disamatic® kuumbwa mitsara kazhinji vanofanirwa kuchinja mitezo madiki. Uchishandisa zvishandiso zvakadai se otomatiki poda Changer (APC) kana yekukurumidza hupfu hwekuchinja (qpc) kubva kuDisna, matemplate inogona kuchinjwa mune zvishoma seminiti imwe chete. Sezvo yakakwira-yekumhanyisa maitiro anoitika, bhodhoro iri muchirongwa zvinowanzochinja kuti udurure - nguva inodiwa kuti ifambise tundu kuti idurure mushure mekushandurwa kwematehwe. Seamless casting ndiyo yakanakisa nzira yekuvandudza iyi nhanho yekukanda maitiro. Kunyangwe kuraswa kunowanzo atove otomatiki Kuti uwane izvi zvakavimbika, iyo inodurura unit inofanira kuziva chaizvo uko kwakachengeteka kudurura iyo inotevera kuumbwa uye, kana zvichidikanwa, gadzirisa chinzvimbo chekuzadza chikamu. Kuwana inoshanda otomatiki kuzadza mune yakagadzikana yekugadzira maitiro ekuumbwa zvakafanana hazvisi izvo zvakaoma. Imwe neimwe nguva iyo molity nyowani yakagadzirwa, iyo mold column inofamba iyo imwecheteyo kure (kuumbwa kwakadzikama). Nenzira iyi, iyo yekuzara yunhi inogona kuramba iri munzvimbo imwecheteyo, yakagadzirira kuzadza iyo inotevera isina chinhu isina chinhu mushure mekunge mutsara wekugadzira wamiswa. Zvitoro zvidiki chete kune chinzvimbo chekudurura chinodiwa kuti ugadzirise shanduko muMold Bikeness yakakonzerwa nekuchinja kwejecha. Kudikanwa kweiyi gadziriso yakanaka nguva pfupi yadarika yakaderedzwa nekutenda kune mitsva mitsva yekuumba zvinhu zvinobvumira nzvimbo dzekudira kuti dzirambe dzichiwirirana panguva yekureba. Mushure mekudururwa kwega kwega yapera, mutsara wekuumbwa unofambisa imwe stroke zvakare, uchiisa iyo inotevera isina chinhu mold munzvimbo kuti utange kudururwa kunotevera. Ipo izvi zviri kuitika, mudziyo wekuzadza unogona kuzadzikiswa. Paunenge uchinja iyo modhi, ukobvu hwekuumba kunogona kuchinja, izvo zvinoda automation yakaoma. Kusiyana neyekukwidza Sandbox Ichi chibatsiro chikuru mukuvimbisa kusimudzira kunaka kwekukanda uye zviwanikwa zvekushandisa, asi kwakasiyana-siyana mity mol mold kuita otomatiki kukanda control. Mushure mekushandurwa kwemuenzaniso, iyo Disamatic ® muchina unotanga kuburitsa iyo inotevera batch yeiyo molide Kurova izvi, mutsara wekuumbwa uye kuzadza chirimwa zvinofanirwa kushanda zvisina mashandisirwo seyakawirirana system, ichigadzira mold yehukuru hwaro uye nekudurura zvakachengeteka. Kusevha kusaputika mushure mekuchinja kwetemu. Mushure mekuchinja kwetemu, ukobvu hwechimiro chasara pakati peMachinji anoumba zvinoramba zvakafanana. Iyo inodurura yunivhesiti yakagadzirwa kubva kune yadarika yemhando yakafanana, asi sezvo iyo molity yemuchina ichibuda kunze kwemushini inogona kunge yakavezwa kana kutetepa, tambo yese inogona kufambira mberi panguva imwe neimwe yekutenderera Izvi zvinoreva kuti nekurohwa kwega kwega kwekuumbwa kwemuchina wekuumbwa, kusanzwisisika kwekukanda kunokanda kunokanda nzvimbo yekukanda mukugadzirira iyo inotevera cast. Mushure mekunge batch yapfuura yemumucho inodururwa, ukobvu hweMold kunova nguva dzose uye kugadzikana kugadzirwa kunotangazve. Semuenzaniso, kana iyo itsva mold is 150mm yakakora pane iyo 200mm matema . Kuti idanda rekudurura kugadzirira kudururira apo iyo column ichimira kufamba, iyo yekuzadza chitambi inofanira kunyatsoita kuti chii chinonzi mold ichave ichisvika uye kupi uye kwachauya munzvimbo yekudurura. Uchishandisa muenzaniso mutsva unoburitsa mold Semuenzaniso, paunenge uchigadzira 400eter mold mol uye kudururira chikamu 200mm molom Pane imwe nguva iyo 400mm Stroke ichasundira maviri asina kuzadziswa 200 madhiri anoumbwa kunze kwenzvimbo inokatyamadza. Mune ino kesi, muchina wekuumbwa unofanirwa kumirira kusvika mudziyo wekuzadza wapedza kudurura iwo maviri 200ld molds usati waenda kune iyo inotevera stroke. Kana, kana uchigadzira molds mutete, danda rinofanira kukwanisa kusvetukira mudura rose mukutenderera uchiri kudurura mold. Semuenzaniso, kana uchigadzira 200mm diamita mold uye ichidurura 400mm diamita mold Kutevera, kuverenga uye data kuchinjika zvakabatanidzwa nekudurura hurongwa hwekuumbwa nekupa kutambudzika-kusununguka-kusununguka kudururwa, sezvakatsanangurwa pamusoro, zvakaratidza matambudziko emidziyo yakawanda yemidziyo munguva yakapfuura. Asi nekuda kwemamishini emazuva ano, maitiro emadhijitari uye maitiro akanakisa, kusevha kusina musungwa kunogona (uye kwave kuri) nekukurumidza nekukasira kushoma. The main requirement is some form of “accounting” of the process, providing information about the location of each form in real time. Disna's Monitizer ® | Cim (komputa yakabatanidzwa module) system inowana chinangwa ichi nekurekodha imwe neimwe mold yakagadzirwa uye kuteedzera kufamba kwayo kuburikidza nerondedzero yacho. Semifananidzo yenguva, inogadzira nhevedzano yematare emitauro yakatarwa iyo inoverengera chinzvimbo chega chega choumbowa uye chouviri charo pamucheto wekugadzira kwechipiri. Kana zvichidikanwa, inoshambidza data munguva chaiyo neiyo yekuzadza chirimwa kudzora system uye mamwe masisitimu kuti uwane chaiyo syncancent. Iyo Disna system inobvisa yakakosha data kune imwe neimwe yekuumbwa kubva kuCatabhesi, yakadai seyakadenga uye inogona / haigoni kudururwa, uye inotumira kune inozadza chirimwa kudzora system. Uchishandisa iyi chaiyo data (inogadzirwa mushure mekunge chiumbwa chinobuda), danda rinogona kufambisa gungano rekudarika kune chinzvimbo chakakodzera chisati chauya Iyo Mold inosvika panguva yekugamuchira simbi kubva kuchirimwa chiri kudururwa. Iyi yakanaka nguva yakakosha, kureva kuti inyauke inosvika kapu yekudururwa kwayo. Dour nguva yakajairika bhodhi bhodhoro, uye nekunyatsoita nguva yekutanga yekudurura, nguva dzekutenderera dzinogona kuderedzwa nezvimwe zvegumi zvechipiri. Iyo Disna Moling System inochinjisa zvakare yakakodzera data kubva kuChinyorwa Chinobva In Turn Izvi zvinobvumira ma mafomu emunhu kuti agadzirwe zvisizvo uye akapatsanurwa usati wasanganisa muhurongwa hwekutanga. Pamusoro pekutakura michina yekuumba, kuumbwa mitsetse uye kukanda, monitizer Management manejimendi anogona kutarisa zvakadzama mishumo uye kudhirowa pasi kune data kutevedzera nyaya dzemhando yepamusoro uye kutyaira zvingangoita zvingangoitika. Ortran's Seamling Casting chiitiko errender eisenhütte idyo yemhuri kuGermany inokatyamadzwa neyakagadzirwa nenhamba, chitofu chemahunhu, chitofu chemahuni uye zvipfuyo, uye zviumbwa zvakakura. Iyo inowanikwa inoburitsa grey iron, ductle simbi uye yakaumbwa graphite simbi uye inoburitsa matani ane zviuru zvina makumi mana emhando yepamusoro pagore, kushanda kaviri mazuva mashanu pasvondo. Ortrance inoshanda ina 6-tonne induction inonyungudika inonyungudutsa uye matatu disna anoumba mitsara, inogadzira anenge matani emakumi mashanu ematanda pazuva. Izvi zvinosanganisira kugadzirwa kwenguva pfupi kunomhanya kweawa imwe, dzimwe nguva kushoma kune zvakakosha vatengi, saka template inofanirwa kuchinjwa kazhinji. Kuti ugadzirise hunhu uye kushanda kweCEO BERD H. Williams-bhuku rakachengetedza zviwanikwa mukushandisa otomatiki uye ana ongororo. Nhanho yekutanga yaive yekuzvishongedza yeiyo simbi yekunyungudika, kusimudzira matatu aripo ekukanda nzvimbo dzekukanda uchishandisa ratidziro system, iyo inosanganisira 3d laser tekinoroji, yekudziya tembiricha. Zvivakwa, kuumbwa uye kudzikisira mitsara ikozvino zvinodzorwa uye zvinowiriraniswa, kushanda zvinenge zvichingozvishandisa zvachose. Kana iyo Malding Machine ichichinja modhi, iyo pourtheced pour controller Queries iyo Disna Monitizer® | Cim System yeiyo New Mold Zvimiro. Zvichienderana neDiva Data, iyo yekudurura controller inoverenga iyo yekuisa iyo pour node yekudurura kwega kwega. Izvo zvinonyatsoziva kuti yekutanga kuumbwa kwasvikira pakuzadza chirimwa uye otomatiki inokwira kutsva kutsva kutsva kutevedzana. Kana iyo Jig ichisvika kumagumo okusvina kwayo chero nguva, iyo Disamatic® Machine inomira uye iyo Jig otomatiki inodzoka. Kana iyo yekutanga nyowani yakabviswa kubva muchina, mushandi anokurudzirwa kuti anogona kuongorora kuti iri munzvimbo chaiyo. Zvakanakira kusanzwisisika kuraswa kwemaoko ekukanda maoko ekukanda maitiro kana mashoma akaomarara otomatiki maitiro emubhadharo panguva yekugadzira panguva yekuchinja, iyo isingadzivisiki nekukurumidza kuumbwa muchina. Nemaoko kumisikidza mhou uye kudurura mold Ortrander akawana kuti kana bothing neruoko, vashandi vake pakupedzisira vakaneta, vakarasika pfungwa, uye vakanganisa, vakakanganisa. Kusevha kusanzwisisika kwekuumbwa uye kudurura kunoita kuti nekukurumidza, zviwedzere kuwirirana uye zvakakwirira-zvemhando yepamusoro maitiro apo uchideredza marara uye nguva yekuderera. Nesimba, otomatiki kuzadza kwemaminitsi matatu ainyatsodiwa kuti agadzirise chinzvimbo chekuzadza chikamu panguva yekuchinja. Iyo yekushandura nzira yekushandura inoshandiswa kutora 4.5 maminitsi, Mr. Williams-Book akadaro. Isingasviki maminitsi maviri nhasi. Nekuchinja pakati pe8 uye gumi nemaviri emhando pane shift, vatambi vevashandi zvino vanoshandisa anenge maminitsi makumi matatu pakuchinja, hafu yakawanda seyakatangira. Hunhu hunowedzeredzwa kubudikidza nekukwira kwakanyanya uye kugona kwekuenderera mberi kunowedzera maitiro. Ortrance yakaderedzwa marara neanenge 20% nekuunza kusanzwisisika casting. Pamusoro pekudzora nguva yekudzora kana uchichinja mhando, iyo yakazara yekuumbwa uye yekudurura tambo inoda vanhu vaviri chete panzvimbo yevatatu vekare. Pane dzimwe shanduko, vanhu vatatu vanogona kushandisa maviri maviri akakwana mitsara yekugadzira. Kuongorora kunenge paine vashandi vese ava vanoita: Zvimwe kunze kwekusarudza inotevera muenzaniso, kugadzirisa jecha musanganiswa uye kutakura nyungudika, vane mashoma mavara. Imwezve kubatsirwa ndiko kuderedzwa kwekuda kwevashandi vane ruzivo, avo vakaoma kuwana. Kunyangwe autust auto ichida mumwe mudzidzi kudzidziswa, inopa vanhu vane maitiro ekutsoropodza ruzivo rwavanoda kuita sarudzo dzakanaka. Mune ramangwana, michina inogona kuita sarudzo dzese. Data midhodhi kubva mukusungwa kusanzwisisana kana uchiedza kugadzirisa maitiro, ingoitawo, "Isu tinoitawo zvimwechete nenzira imwe chete, asi nemhedzisiro dzakasiyana." Saka ivo vanokanda pane mamwe matembiricha uye mwero kwemasekondi gumi, asi zvimwe zvakarenda zvakanaka uye zvimwe zvakaipa. Nekuwedzera otomatiki sensors, kuunganidza data-stamped data pane imwe neimwe procet paramende, uye mhinduro dzakasarudzika, zvichiita kuti zvive nyore kuziva zvinokonzeresa kana mhando dzinotanga kuderera. Semuenzaniso, kana zvisingatarisirwi zvisingatarisirwi muBatch yeBrake discs, mamaneja anogona kukurumidza kutarisa iyo paramita iri mukati meganho rinogamuchirika. Nekuti vanopikisa muchina wekuumbwa, kurasa chirimwa uye mamwe mabasa akadai semidziyo uye jecha mabasa anoshanda kuti aongorore kufambidzana zvakanyanya, kubva kune jecha gadziriro kune iyo yekupedzisira mamiriro ekukanda. Mumwe muenzaniso unogoneka ndewekuti kudurura sei huwandu uye tembiricha inokanganisa mold kuzadza kweumwe neumwe modhi. Iyo Database inokonzeresa inopawo hwaro hwekushandisa mune ramangwana rekushandisa automated ongororo dzakadai semubati ekudzidza uye kungwara kwehunyanzvi (AI) kuti uwedzere maitiro. Ortrance inounganidza process data munguva chaiyo kuburikidza neyechina madiki, sensor zviyero uye bvunzo samples. Kune imwe neimwe yekuumbwa kwemotokari, inenge chiuru paramita dzinounganidzwa. Pakutanga, zvakanyatsoreka nguva inodikanwa kune imwe neimwe inodururwa, asi ikozvino inonyatsoziva kuti chikamu chechipiri chechipiri ndechekuti vaongorore kuti sei paramende inokanganisa zvimwe zviratidzo, pamwe nemhando yekupedzisira yekukanda. Ko iyo mvura yakadururwa kubva kuhupamhi yekudurura apo iyo chiumbwa ichizadzwa, kana kuti ndeyekudurura ruzha rwuzadza kusvika padanho rinogara riripo panguva yekuzadza? Ortrance inogadzira matatu kusvika mamirioni mashanu mols pagore uye akaunganidza huwandu hwakakura hwe data. Ortrance zvakare anochengetedza akawanda mifananidzo yeimwe durura muPourtenz database kana iri nyaya dzemhando yepamusoro. Kutsvaga nzira yekuisa otomatiki mifananidzo iyi chinangwa chenguva yemberi. Mhedziso. Imwe neimwe otomatiki inogadzira uye kudurura zvinogumira mune inokurumidza maitiro, mamwe maitiro anowirirana uye mashoma marara. Nekunetseka kwekukanda uye otomatiki maitiro achinja, mutsara wekugadzira unoshanda zvinobudirira, uchida chete zvishoma bhuku rekuedza. Sezvo oparesheni inotamba chinzvimbo chevaridzi, vashoma vashandi vanodiwa. Kusevha kusasungwa kwashandiswa munzvimbo zhinji dzakatenderedza nyika uye kunogona kuiswa kune ese emazuva ano madhimoni. Imwe neimwe yakawanikwa ichangoda mhinduro yakasarudzika yakagadziridzwa kune zvarinoda, asi tekinoroji yekuita kuti inyatsoratidzwa, iripo kubva kuDista uye mumwe wake Dour-tech Ab, uye haade basa rakawanda. Basa retsika rinogona kuitwa. Iko kushandiswa kwakawedzera kwehungwaru hwengwaru uye otomatiki mumavheni kuchiri muyedzo yekuyedza, asi semvura uye oems inounganidza data imwe nemakore matatu anotevera, shanduko yekutengesa ichakurumidza. Mhinduro iyi parizvino yasarudzika, zvisinei, sekungwarira kwedata ndiyo nzira yakanakisa yekugadzirisa maitiro uye nekuvandudza purofiti, kuunganidzwa kwedata uye kuunganidzwa kwedata kuri kuita basa rekuedza. Munguva yakapfuura, pfuma yakawanda kwazvo ndiyo yaive muenzaniso wayo uye ruzivo rwevashandi vayo. Iye zvino kusevha kusasungwa kwakabatanidzwa neakakura automation uye indasitiri 4.0 masisitimu, data iri kukurumidza kuve mbiru yechitatu yebudiriro yekubudirira.
-Tivemo nekutenda nemwoyo wose pour-tech uye ertrance Eisenhütte yezvavakataura panguva yekugadzirira kwechinyorwa ichi.
Ehe, ndinoda kugashira iyo bi-vhiki nevhiki yakawandisa-yepasi pefoni neese nhau dzechangobva kuitika, bvunzo uye mishumo pane zvigadzirwa nezvinhu. Uyezve zvakakosha zvinyorwa - zvese nekudzimwa kwemahara chero nguva.
Kutumira Nguva: Oct-05-2023