Makambani ekugadzira zvinhu ari kuramba achishandisa nzira yekuzvigadzira otomatiki inotungamirirwa nedata kuti azadzise zvinangwa zvenguva refu zvemhando yepamusoro, marara mashoma, nguva yakakwana yekushanda uye mari shoma. Kubatanidzwa kwakazara kwedhijitari kwemaitiro ekudira nekuumba (seamless casting) kunonyanya kukosha kune makambani ekugadzira zvinhu anotarisana nematambudziko ekugadzirwa panguva chaiyo, nguva shoma yekufamba uye shanduko dzakawanda dzemhando. Nemasystem ekugadzira zvinhu otomatiki uye ekukanda zvinhu akabatana zvakanaka, maitiro ekukanda zvinhu anokurumidza uye zvikamu zvepamusoro zvinogadzirwa nguva dzose. Maitiro ekudira zvinhu otomatiki anosanganisira kutarisa tembiricha yekudira, pamwe nekudyisa zvinhu zvinopinza uye kutarisa mold yega yega. Izvi zvinovandudza mhando yekukanda kwega kwega uye zvinoderedza mwero wezvimedu. Iyi nzira yakakwana yekuzvigadzira zvinhu inoderedzawo kudiwa kwevashandi vane makore eruzivo rwakakosha. Mashandiro anovawo akachengeteka nekuti vashandi vashoma vanobatanidzwa zvachose. Chiono ichi hachisi chiono cheramangwana; Izvi zviri kuitika izvozvi. Zvishandiso zvakaita sefoundry automation nerobhoti, kuunganidzwa kwedata nekuongorora zvakashanduka kwemakumi emakore, asi kufambira mberi kwakawedzera munguva pfupi yapfuura nekuvandudzwa kwekombuta yepamusoro inokwanisika uye masensa epamberi eIndustry 4.0 networked uye masisitimu ekudzora anoenderana. Mhinduro nevabatsiri zvino zvinoita kuti mafoundation agadzire zvivakwa zvakasimba uye zvine hungwaru zvekutsigira mapurojekiti ane hunyanzvi, zvichibatanidza ma sub-process akawanda aimbova akazvimiririra kuti arongedze mabasa avo. Kuchengeta nekuongorora data remaitiro rakaunganidzwa nemasystem aya otomatiki, akabatanidzwa kunovhurawo mukana wekutenderera kwakanaka kwekuvandudzwa kunogara kuchiitwa nedata. Mafoundation anogona kuunganidza nekuongorora ma parameter emaitiro nekuongorora data rekare kuti awane hukama pakati pawo uye mhedzisiro yemaitiro. Maitiro e otomatiki anobva apa nzvimbo yakajeka umo chero kuvandudzwa kwakaonekwa nekuongorora kunogona kuyedzwa zvakakwana uye nekukurumidza, kusimbiswa uye, pazvinogoneka, kuitwa.
Matambudziko Ekuumba Asina Musono Nekuda kwemaitiro ekugadzira zvinhu panguva chaiyo, vatengi vanoshandisa mitsetse yekuumba yeDISAMATIC® vanowanzo chinja mamodheru nguva nenguva pakati pemabheti madiki. Vachishandisa michina yakaita seAutomatic Powder Changer (APC) kana Quick Powder Changer (QPC) kubva kuDISA, matemplate anogona kuchinjwa muminiti imwe chete. Sezvo shanduko dzemhando yepamusoro dzichiitika, dambudziko riri mukuita uku rinowanzo chinja kuenda pakudurura—nguva inodiwa kufambisa tundish nemaoko kuti idururwe mushure mekuchinja kwepateni. Kudurura kusina musono ndiyo nzira yakanakisa yekuvandudza danho iri rekuita kwekudurura. Kunyangwe kugadzika kuchiwanzo gadzirwa otomatiki, otomatiki yakazara inoda kubatanidzwa kwakasununguka kwemasystem ekudzora emutsetse wekuumba nemidziyo yekuzadza kuitira kuti ishande zvakaenzana mumamiriro ese ekushanda. Kuti izvi zviitike nenzira yakavimbika, unit yekudurura inofanira kuziva chaizvo kwakachengeteka kudurura mold inotevera uye, kana zvichidikanwa, kugadzirisa nzvimbo yeyuniti yekuzadza. Kuzadza otomatiki inoshanda mukugadzirwa kwakasimba kwemold imwe chete hakusi kwakaoma. Nguva imwe neimwe mold itsva inogadzirwa, column yemold inofamba daro rakafanana (ukobvu hwemold). Nenzira iyi, chigadziko chekuzadza chinogona kuramba chiri panzvimbo imwe chete, chakagadzirira kuzadza chigadziko chinotevera chisina chinhu mushure mekunge mutsetse wekugadzira wamiswa. Kugadziriswa kudiki chete panzvimbo yekudira kunodiwa kuti kudzorere kuchinja kweukobvu hwechigadziko hunokonzerwa nekuchinja kwekumanikidzwa kwejecha. Kudiwa kwekugadzirisa uku kwakanaka kwave kuchideredzwa zvakanyanya nekuda kwezvinhu zvitsva zvemutsetse wekudira zvinobvumira nzvimbo dzekudira kuti dzirambe dzakafanana panguva yekugadzira nguva dzose. Mushure mekunge kudira kwega kwega kwapera, mutsetse wekudira unofambisa kamwe chete zvakare, uchiisa chigadziko chinotevera chisina chinhu panzvimbo kuti utange kudira kwega kwega. Izvi zvichiri kuitika, mudziyo wekuzadza unogona kuzadzwazve. Pakuchinja modhi, ukobvu hwechigadziko hunogona kuchinja, izvo zvinoda otomatiki yakaoma. Kusiyana nemaitiro ebhokisi resandbox rakatwasuka, uko kukwirira kwebhokisi resandbox kwakagadzika, maitiro eDISAMATIC® anogona kugadzirisa ukobvu hwechigadziko kusvika pakukora chaiko kunodiwa kune seti yega yega yemamodheru kuchengetedza chiyero chejecha nesimbi chakafanana uye kuverenga kukwirira kwemodheru. Iyi ibhenefiti huru mukuona mhando yepamusoro yekukanda uye kushandiswa kwezviwanikwa, asi kusiyana kweukobvu hwechigadziko kunoita kuti kutonga kwekukanda otomatiki kuve kwakaoma. Mushure mekuchinja modhi, muchina weDISAMATIC® unotanga kugadzira boka rinotevera remamold ane ukobvu hwakafanana, asi muchina wekuzadza uri pamutsetse uchiri kuzadza mamold emuenzaniso wekare, ayo anogona kunge aine ukobvu hwakasiyana hwemamold. Kuti urwise izvi, mutsetse wekuumba nefekitori yekuzadza zvinofanirwa kushanda zvakanaka senzira imwe yakabatana, zvichigadzira mamold ane ukobvu humwe uye zvichidurura humwe zvakachengeteka. Kudurura pasina musono mushure mekuchinja kwepatani. Mushure mekuchinja kwepatani, ukobvu hwemamold asara pakati pemichina yekuumba hunoramba hwakafanana. Chiyuniti chekudurura chakagadzirwa kubva kumuenzaniso wekare chinoramba chakafanana, asi sezvo mold itsva ichibuda mumuchina wekuumba ingave yakakora kana yakatetepa, tambo yese inogona kufambira mberi nedaro rakasiyana mukutenderera kwega kwega - kusvika pakukora kwechimiro chitsva. Izvi zvinoreva kuti nekurovera kwega kwega kwemuchina wekuumba, sisitimu yekuumba isina musono inofanira kugadzirisa nzvimbo yekuumba mukugadzirira kuumbwa kunotevera. Mushure mekunge batch yekare yemamold yadururwa, ukobvu hwemamold hunova hwakasimba zvakare uye kugadzirwa kwakasimba kunotangazve. Semuenzaniso, kana chiumbwa chitsva chiri 150mm ukobvu pachinzvimbo che 200mm gobvu chaive chichiri kudururwa kare, mudziyo wekudurura unofanirwa kufamba 50mm uchidzokera kumuchina wekuumba nekurovera kwega kwega kwemuchina wekuumba kuti uve munzvimbo chaiyo yekudurura. . Kuti chirimwa chekudurura chigadzirire kudurura kana chigadziko chemuumbi chamira kufamba, mutariri wechirimwa chekuzadza anofanira kuziva chaizvo kuti chirimwa chipi chachichadururira uye kuti chichasvika riini uye kupi munzvimbo yekudurura. Uchishandisa modhi itsva inogadzira zviumbwa zvakakora uku uchikanda zviumbwa zvitete, sisitimu inofanira kukwanisa kukanda zviumbwa zviviri mudenderedzwa rimwe chete. Semuenzaniso, pakugadzira chiumbwa che 400mm dhayamita uye kudurura chiumbwa che 200mm dhayamita, mudziyo wekudurura unofanirwa kunge uri 200mm kure nemuchina wekuumba wechinhu chimwe nechimwe chakagadzirwa. Pane imwe nguva 400mm stroke ichasundira zviumbwa zviviri zvisina kuzadzwa zve 200mm dhayamita kubva munzvimbo inogona kudururwa. Muchiitiko ichi, muchina wekuumba unofanirwa kumirira kusvika mudziyo wekuzadza wapedza kudurura zviumbwa zviviri zve 200mm usati waenda kune chinotevera stroke. Kana, pakugadzira maforoma matete, muduri anofanira kukwanisa kusvetuka kudira zvachose mudenderedzwa uku achiri kudurura maforoma makobvu. Semuenzaniso, pakugadzira mold ine dhayamita ye200mm uye kudurura mold ine dhayamita ye400mm, kuisa mold itsva ine dhayamita ye400mm munzvimbo yekudurura zvinoreva kuti maforoma maviri ane dhayamita ye200mm anofanira kugadzirwa. Kutevera, kuverenga uye kuchinjana data kunodiwa kuti pave nesystem yakabatanidzwa yekuumba nekudurura kuti ipe kudira otomatiki kusina matambudziko, sezvakatsanangurwa pamusoro apa, zvakapa matambudziko kune vazhinji vanopa michina kare. Asi nekuda kwemichina yemazuva ano, masisitimu edhijitari uye maitiro akanakisa, kudurura kusina musono kunogona (uye kwakaitwa) nekukurumidza nekuisa zvishoma. Chinodiwa chikuru inzira ye "kuverenga" maitiro, kupa ruzivo nezvenzvimbo yefomu rega rega munguva chaiyo. Sisitimu yeDISA's Monitorizer®|CIM (Computer Integrated Module) inoita izvi nekunyora mold yega yega yakagadzirwa uye kuteedzera kufamba kwayo kuburikidza netambo yekugadzira. Senguva yekushanda, inogadzira nhevedzano yedata rakaiswa nguva inoverenga nzvimbo yeforoma yega yega nemuromo wayo pamutsetse wekugadzira sekondi yega yega. Kana zvichidikanwa, inochinjana data panguva chaiyo nesystem yekudzora fekitari yekuzadza uye mamwe masisitimu kuti iwane kuenderana kwakarurama. Sisitimu yeDISA inoburitsa data rakakosha remold yega yega kubva kuCIM database, senge ukobvu hwemold uye inogona/haigone kudururwa, uye inoitumira kune system yekudzora fekitari yekuzadza. Ichishandisa data iri rakarurama (rinogadzirwa mushure mekunge mold yaburitswa), mupouri anogona kufambisa gungano rekudira panzvimbo chaiyo mold isati yasvika, uye otanga kuvhura stopper rod uku mold ichiri kufamba. Mold inosvika panguva yekugamuchira simbi kubva kufekitari yekudira. Nguva iyi yakakodzera yakakosha, kureva kuti kunyunguduka kunosvika mukapu yekudira nemazvo. Nguva yekudira idambudziko rinowanzoitika, uye nekuita nguva yakakwana yekutanga kwekudira, nguva dzekutenderera dzinogona kuderedzwa nezvikamu gumi zvesekondi. Sisitimu yekuumba yeDISA inotamisawo data rakakodzera kubva kumuchina wekuumba, senge saizi yemold iripo uye kumanikidzwa kwejekiseni, pamwe nedata rakakura rekuita senge kumanikidzwa kwejecha, kuenda kuMonitizer®|CIM. Uye zvakare, Monitizer®|CIM inogamuchira uye inochengeta maparamita akakosha emhando yega yega kubva mufekitori yekuzadza, senge tembiricha yekudira, nguva yekudira, uye kubudirira kwemaitiro ekudira nekubaya. Izvi zvinobvumira mafomu ega ega kuti aratidzwe seasina kunaka uye akaparadzaniswa asati asanganiswa musystem yekuzunza. Pamusoro pekugadzira otomatiki michina yekuumba, mitsetse yekuumba uye casting, Monitizer®|CIM inopa hurongwa hweIndustry 4.0-complied hwekutenga, kuchengetedza, kushuma uye kuongorora. Maneja weFoundry anogona kuona mishumo yakadzama uye kuongorora data kuti atevere matambudziko emhando uye kukurudzira kuvandudzwa kunogona kuitika. Ortrander's Seamless Casting Experience Ortrander Eisenhütte ifekitori yemhuri muGermany inonyanya kugadzira simbi dzepakati, dzemhando yepamusoro dzezvikamu zvemotokari, zvitofu zvehuni zvinorema uye zvivakwa, uye zvikamu zvemichina yakajairika. Foundry inogadzira simbi yegrey, simbi yakapfava uye simbi yakamanikana yegraphite uye inogadzira matani angangoita 27,000 emhando yepamusoro pagore, ichishanda kaviri mazuva mashanu pasvondo. Ortrander inoshandisa machini mana ekunyungudutsa e-induction ane matani matanhatu uye mitsetse mitatu yeDISA molding, ichigadzira matani angangoita zana e castings pazuva. Izvi zvinosanganisira kugadzirwa kwenguva pfupi kweawa imwe chete, dzimwe nguva zvishoma kune vatengi vakakosha, saka template inofanira kuchinjwa nguva nenguva. Kuti ive nani uye ishande zvakanaka, CEO Bernd H. Williams-Book akaisa mari yakawanda mukuita automation uye analytics. Danho rekutanga raive rekuita otomatiki maitiro ekunyungudutsa nekuisa iron dosing, kuvandudza machini matatu aripo e casting uchishandisa system yazvino ye pourTECH, inosanganisira tekinoroji ye3D laser, incubation uye tembiricha. Mafurnaces, molding uye casting lines ikozvino zvinodzorwa uye zvinowiriraniswa nedhijitari, zvichishanda otomatiki. Kana muchina we molding uchichinja modhi, pourTECH pour controller inobvunza DISA Monitorizer®|CIM system yezvikamu zvitsva zve mold. Zvichibva padata reDISA, pour controller inoverenga kuti pour node ye pour node ye pour yega yega inodururwa riini. Inoziva chaizvo kuti mold itsva yekutanga inosvika riini pafilling plant uye inochinja yega kuenda kune itsva pour sequence. Kana jig ikasvika pakupera kwekurova kwayo chero nguva, muchina weDISAMATIC® unomira uye jig inodzoka yega. Kana mold itsva yekutanga yabviswa mumuchina, mushandi anoziviswa kuitira kuti aone kana iri panzvimbo chaiyo. Mabhenefiti ekugadzira zvinhu zvisina musono Maitiro ekugadzira zvinhu nemaoko echinyakare kana masisitimu asina kuoma ega anogona kukonzera kurasikirwa nenguva yekugadzira panguva yekuchinja modhi, izvo zvisingadzivisike kunyangwe nekuchinja kwemodhi nekukurumidza pamuchina wekugadzira. Kugadzirisa pourer ne pour molds nemaoko kunononoka, kunoda vashandi vakawanda, uye kunowanzoita zvikanganiso zvakaita sekupenya. Ortrander akawana kuti pakuisa mabhodhoro nemaoko, vashandi vake vakazopedzisira vaneta, varasikirwa nekutarisa, uye vaita zvikanganiso, zvakaita sekurega kushanda. Kubatanidzwa kwekugadzira nekudira pasina musono kunogonesa maitiro anokurumidza, akarongeka uye emhando yepamusoro ukuwo kuchideredza marara nenguva yekusashanda. NeOrtrander, kuzadza otomatiki kunobvisa maminetsi matatu aimbodiwa kugadzirisa nzvimbo yeyuniti yekuzadza panguva yekuchinja modhi. Maitiro ese ekushandura aitora maminetsi 4.5, VaWilliams-Book vakadaro. Asingasviki maminetsi maviri nhasi. Nekuchinja pakati pemamodheru 8 ne12 pashifiti imwe neimwe, vashandi veOrtrander ikozvino vanopedza maminetsi angangoita makumi matatu pashifiti imwe neimwe, hafu yeakare. Hunhu hunowedzerwa kuburikidza nekuenderana kwakanyanya uye kugona kuramba uchigadzirisa mashandiro. Ortrander yakaderedza marara neinenge 20% nekutanga kukanda pasina musono. Pamusoro pekuderedza nguva yekushanda pakuchinja mamodheru, mutsetse wese wekuumba nekudurura unongoda vanhu vaviri chete panzvimbo pevatatu vekare. Pane mamwe mashifiti, vanhu vatatu vanogona kushandisa mitsetse miviri yakazara yekugadzira. Kutarisa ndizvo zvese zvinoitwa nevashandi ava: kunze kwekusarudza modheru inotevera, kutarisira musanganiswa wejecha uye kutakura kunyunguduka, vane mabasa mashoma emaoko. Chimwe chinobatsira ndechekuderera kwekushomeka kwevashandi vane ruzivo, avo vanonetsa kuwana. Kunyangwe otomatiki ichida kudzidziswa kwevashandi, inopa vanhu ruzivo rwakakosha rwemaitiro avanoda kuti vaite sarudzo dzakanaka. Mune ramangwana, michina inogona kuita sarudzo dzese. Data dividends kubva mukukanda pasina musono Pavanenge vachiedza kuvandudza maitiro, mafoundry anowanzoti, "Tinoita chinhu chimwe chete nenzira imwe chete, asi nemhedzisiro yakasiyana." Saka vanokanda patembiricha imwechete uye padanho rimwe chete kwemasekondi gumi, asi mamwe ma castings akanaka uye mamwe akaipa. Nekuwedzera masensa otomatiki, kuunganidza data rakaiswa nguva pane yega yega process parameter, uye kutarisa mhedzisiro, sisitimu yakabatana yekukanda isina musono inogadzira cheni yedata remaitiro akabatana, zvichiita kuti zvive nyore kuona zvikonzero kana mhando yatanga kuipa. Semuenzaniso, kana zvikasatarisirwa zvikaitika mubatch yemabhureki disc, vatariri vanogona kukurumidza kutarisa kuti ma parameter ari mukati memiganhu inogamuchirika. Nekuti ma controllers emuchina wekuumba, fekitari yekukanda uye mamwe mabasa akadai semafurnaces uye sand mixers anoshanda pamwe chete, data ravanogadzira rinogona kuongororwa kuti rione hukama mukati memaitiro ese, kubva pazvinhu zvejecha kusvika kune mhando yekupedzisira ye casting. Muenzaniso mumwe ungangove wekuti pour level uye tembiricha zvinokanganisa sei mold filling yemhando yega yega. Database inobuda inoisawo hwaro hwekushandiswa mune ramangwana kwe automated analysis techniques dzakadai se machine learning uye artificial intelligence (AI) kuti ivandudze maitiro. Ortrander inounganidza data re process munguva chaiyo kuburikidza ne machine interfaces, sensor measurements uye test samples. Kune yega yega mold casting, ma parameter angangoita chiuru anounganidzwa. Kare, yaingonyora nguva inodiwa pakudurura kwega kwega, asi ikozvino yava kuziva chaizvo kuti nhanho yemuromo wekudurura iri pasekondi yega yega, zvichibvumira vashandi vane ruzivo kuti vaongorore kuti parameter iyi inokanganisa sei zvimwe zviratidzo, pamwe nehunhu hwekupedzisira hwekudurura. Mvura inodururwa kubva mumuromo wekudurura here uku mold ichizadzwa, kana kuti muromo wekudurura unozadzwa kusvika padanho rakafanana panguva yekuzadza? Ortrander inogadzira maforoma mamiriyoni matatu kusvika mashanu pagore uye yakaunganidza data rakawanda. Ortrander inochengetawo mifananidzo yakawanda yekudurura kwega kwega mu pourTECH database kana paine matambudziko emhando. Kutsvaga nzira yekuongorora mifananidzo iyi otomatiki chinangwa cheramangwana. Mhedziso. Kugadzira nekudurura otomatiki panguva imwe chete kunoguma nemaitiro anokurumidza, hunhu hwakafanana uye marara mashoma. Nekudurura kwakapfava uye kuchinja kwemaitiro otomatiki, mutsetse wekugadzira unoshanda wega, uchida kushanda nesimba kushoma. Sezvo mushandi achiita basa rekutarisira, vashandi vashoma vanodiwa. Kudurura kusina musono ikozvino kuri kushandiswa munzvimbo dzakawanda pasi rese uye kunogona kushandiswa kune ese mafoundari emazuva ano. Foundry yega yega inoda mhinduro yakasiyana zvishoma yakavakirwa pazvinodiwa zvayo, asi tekinoroji yekuishandisa yakaratidzwa zvakanaka, parizvino inowanikwa kubva kuDISA nekambani yayo ye pour-tech AB, uye haidi basa rakawanda. Basa rekugadzirisa rinogona kuitwa. Kuwedzera kwekushandiswa kwehungwaru hwekugadzira uye otomatiki yakangwara mumafoundry kuchiri muchikamu chekuedza, asi sezvo mafoundry nemaOEMs vachiunganidza data rakawanda neruzivo rwakawedzerwa mumakore maviri kusvika matatu anotevera, shanduko kuenda kune otomatiki ichakurumidza zvakanyanya. Mhinduro iyi parizvino ndeyekusarudza, zvisinei, sezvo hungwaru hwedata ndiyo nzira yakanakisa yekugadzirisa maitiro nekuvandudza purofiti, otomatiki yakakura uye kuunganidzwa kwedata kuri kuva tsika yakajairika pane kuva purojekiti yekuedza. Kare, zvinhu zvikuru zvefoundry zvaive muenzaniso wayo neruzivo rwevashandi vayo. Zvino zvayakabatanidzwa ne otomatiki yakakura uye Industry 4.0 systems, data rava kukurumidza kuva mbiru yechitatu yekubudirira kwefoundry.
—Tinotenda zvikuru pour-tech naOrtrander Eisenhütte nemashoko avo panguva yekugadzirira chinyorwa chino.
Ehe, ndinoda kugamuchira tsamba dzeFoundry-Planet dzinobuda kaviri pavhiki dzine nhau dzese dzichangoburwa, bvunzo nemishumo pamusoro pezvigadzirwa nezvinhu. Pamwe chete netsamba dzenhau dzakakosha - zvese zvichibvumidzwa mahara chero nguva.
Nguva yekutumira: Gumiguru-05-2023